Koss Creative partnered with Folio3 to implement NetSuite SuiteSuccess Manufacturing Standard with NetSuite WIP & Routing module and custom Production Planning & Execution customization.

Our implementation purpose was to address the specific challenges faced by apparel manufacturers, particularly in production planning and multi-step routing management. Our solution focused on:

• NetSuite SuiteSuccess Manufacturing Standard with single US subsidiary configuration.
• WIP & Routing with multi-step production process definition and tracking.
• Custom “Create Production Run” screen with 225 hours offshore development to group work orders into production runs with automated date population based on production calendar.
• Custom “Production Run” record with production step sequencing (Burn, Print, Back Print, Label, Fold) and status tracking based on completed steps.
• Production step completion interface with pop-up screens to enter completed quantity, labor, and raw materials used for each routing operation.
• Automated routing completion on work orders upon production step completion in production runs.
• Automated work order build creation with user-specified quantities and bin locations upon production run completion.
• Custom “Production Planning” report showing all current production runs with planned dates for each step and capacity alerts for over-utilized machines/routings.
• Assembly Items and Work Orders with MRP/Demand Planning for inventory-driven production planning.
• NetSuite ecommerce integration deployed across 7 online stores by Folio3.
• ShipStation integration deployed by Folio3 for automated shipping label generation and fulfillment.
• Advanced Inventory with reorder points, bar coding, and item labels for warehouse operations.